Case Study: Capital Cost Optimization

Financial audit project for an industrial complex in the heavy engineering sector

The Challenge

An industrial engineering company with infrastructure projects exceeding 50 million EUR was facing chronic budget overruns of 15–20% during execution phases. The lack of an integrated capital cost evaluation system led to financial decisions based on incomplete estimates.

The Approach

We implemented a financial audit framework based on technical risk management and life-cycle cost analysis. Our team reviewed over 120 cost sheets, identified 8 critical risk areas, and proposed a predictive model for maintenance budgets.

  • Detailed analysis of direct and indirect costs
  • Identification of hidden technical risks
  • Model for optimizing maintenance budgets
Implementation

We developed a set of digital financial reporting tools integrated with existing ERP systems. Staff training lasted 4 weeks, and capital cost evaluation processes were standardized according to industry best practices.

The Result

Reduction of budget overruns to under 5% within the first 6 months, savings of 3.2 million EUR, and a 40% increase in the accuracy of financial estimates. The company adopted the model as an internal standard for all infrastructure projects.

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